在秦岭山脉南麓的汉中市南郑区,一座现代化绿色骨料生产基地正拔地而起。该项目依托更好石灰岩资源,采用"两段破碎+两段筛分"环保工艺,由黎明重工提供核心设备与技术方案,建成后将实现年产300万吨精品骨料的规模化生产,成为陕南地区绿色建材产业的新标杆。
【项目建设亮点】
1. 科技赋能好的生产
项目采用黎明重工C6X系列颚式破碎机与CI5X反击式破碎机组合的"两段破碎"方案,配合VU塔楼制砂系统的精准调控,既保障了1000吨/小时的稳定产能,更实现了0-5mm机制砂、5-31.5mm多级骨料的精细化分级。
CI5X反击式破碎机的关键优势:
好的破碎:液压调整系统可快速调节出料粒度,确保不同规格产品的稳定产出,适应性更强。
耐磨耐用:超高铬合金板锤搭配优化的转子结构,大幅提高耐磨件使用寿命,降低运维成本。
环保低噪:全封闭设计结合内部气流循环降尘技术,有效控制生产过程中的粉尘和噪音污染。
智能化控制:可选配PLC自动控制系统,实时监测设备运行状态,优化破碎参数,提高整体效率。
值得强调的是,整条生产线采用全封闭设计,配备智能除尘装置,粉尘排放浓度低于20mg/m³,远超行业环保标准。反击破作为中碎核心设备,在提高成品率的同时,也保证了生产的绿色低碳化。
2. 资源综合利用典范
针对矿区石灰石高钙特性,项目创新性地开发了分级利用模式:更好矿石由CI5X反击破二次破碎后成建筑骨料,低品位矿料作为水泥原料,石粉则用于路基填充,资源综合利用率达98%。相较于传统直颚破工艺,反击破的成品粒型更好,片状砂含量低,更适合高标准建设需求。
3. 智慧化管理实践
通过部署设备在线监测系统,可实时获取颚破齿板磨损度、反击破转子平衡值等关键数据,实现预防性维护。尤其是反击破的轴承温度、振动频率等参数可通过中控平台远程监控,提前预警潜在故障,确保稳定运行。
【社会经济效益】
项目投产后,每年可替代天然砂石开采约250万方,相当于减少1000亩山地破坏。其生产的精品骨料依托CI5X反击破优化的粒型控制和级配调整能力,产品已通过西成高铁、宝汉高速等重点工程的质量认证,颗粒均匀度、抗压强度等关键指标均优于国家标准。
【结语】
从荒山石料到建设基石,这座绿色矿山的诞生,展现了现代装备技术与可持续发展理念的更好融合。CI5X反击式破碎机凭借其好的、节能、智能化的优势,成为高品质砂石生产的核心设备之一。未来,随着智能化矿山建设的推进,该项目将成为砂石行业绿色转型的重要样本。
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Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
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